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We have not yet
seen a commercial plastic film that is made from 100% renewable
(bio-based) resource and that biodegrades and composts but in time this
will happen.
“Plastic”
means that the material has certain physical properties. It stretches
before breaking (stretch wrap). It has elasticity and doesn’t break
under an acceptable load (shopping bags). And so on. Plastic films can
be made from polymers derived from, for example, petroleum (LDPE, HDPE, LLDPE)
or crops (PLA, starch).
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“Biodegrade” means that
when the film is placed in contact with bacteria e.g. in soil, then
eventually it will break down. Be careful! If you mix 5% of a
biodegradable material and 95% of a non-biodegradable material to make a
film, then the end product can be called biodegradable although 95% of
it will remain intact for 100 years or more. Many companies have used
the “biodegradable” tag with products that are far from being 100%
biodegradable.
“Composts”
means that when you process the bio-film through
industrial composting (with defined levels of bacteria and heat) then it
will decompose at the same rate as organic matter to water and carbon
dioxide. Compost films are well known but only to a certain thickness.
When the film is too thick, e.g. when it becomes a stiff food tray, then
it will biodegrade (eventually completely) but it will not compost.
Don’t forget “degradable film”
which often means that a chemical catalyst is
added to a petroleum based PE film which reacts/degrades the plastic
after use to make millions of small pieces of chemically doped plastic
that become mixed into the soil. The degradation step of these films is
often activated by UV light and so when buried they remain intact in the
ground.
“Renewable (bio-based) resources”
means raw materials are made from crops and plants
generally.
So a compost film is
good because after using the film (bag, stretch film, packaging) it is
fed into a composting process to make water and carbon dioxide. We all
need water, and plants also need carbon dioxide to grow.
If the compost film is made of 100% renewable (bio-based) resources then
it means we are growing plants, making plastic films, and after use the
composting process creates water and carbon dioxide which feed into the
plant growing process. Not perfect or a complete analysis but better
than using up non-renewable resources and putting non-biodegradable
plastics in landfill to sit for a hundred years.
There are two major
commercial types of compost films in use. One uses renewable starch and
the other renewable PLA.
PLA or
PolyLactic Acid is a polymer made from starch (Corn, Wheat, Sugar Beet
and Potatoes) and is a component of plastic films that compost. On its’
own starch is a miserable material to make into a film. The starch-only
plastic has poor elasticity, it has poor strength and it starts to
decompose (with an odour) even before use when it is exposed to ambient
conditions. So people gave up making 100% starch films.
Today
starch-based films are made from starch combined with polyester made
from petroleum. They compost. They have some strength and elasticity
from the polyester. They often contain only as much as 15% starch as
renewable resource. They still suffer from water contact problems which
can rot the bag before you are finished using it. So if you are
considering an application with water contact (flower wrapping, garden
waste collection) think twice before using a starch containing film.
ecoLake
and Cortec® sell only PLA based films which biodegrade, compost and are
compatible with water. Our films use up to 70% PLA used from a renewable
industrial bio-based resource. The reason for “up to 70%” is because of
the film technical properties. The more bio-based PLA used, the stiffer
and more transparent the film. All our films have been certified to
compost by independent testing according to the European Norm DIN Certco
and our products carry the DIN Certco logo.
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Commercial Compost Films
All our biodegradable and
compost films have been designed by us from formulation through the
manufacturing process to the end use. We are a manufacturer of unique
patent protected technologies. Our films:
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are waterproof, heat
stable (sealable) and have unlimited shelf-life
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can be printed with
simple or the most intricate patterns and eight-colour combinations
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are available as bulk
film stock on rolls or as customised sheets and bags in smaller
quantities to your design and with your logo.
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EcoFilm™
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Soft,
clear, highly elastic, synthetic polyester chemistry
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Appearance similar to LDPE, but up to 3 times stronger
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Free of
starch and fillers, ensuring strength and durability
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EcoFilm™ Cryogenic
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Same properties as EcoFilm™
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Designed specifically for extremely high or low temperatures
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Excellent for flash frozen goods or extreme environments
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EcoWorks®
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Derived in part from
annually renewable resources (5 – 70%)
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Formulations from
elastic to highly rigid
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Shrink film forms
available
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EcoWrap™
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Stretch film replacement, designed specifically for agricultural
shipments
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Available in hand and machine grades, standard 100 gauge
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Works in existing stretch wrapping equipment
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Applications:
flower wrapping, bio-waste collection bags,
carrier bags, food packaging, retail packaging, agricultural films,
shrink wrap, stretch film, labels, credit cards.
Biodegradable Ancillary Products
Eco-Tie™
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Replacement for twine, rope, string and metal tie
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